Single Hole Aluminum Lugs

Features and Benefits

  • Super-Heavy Duty Wall Thickness for Pullout /Corrosion Resistance
  • Extended Barrel & Double Crimp for Added Pullout Resistance
  • Chamfered Barrel Entry Eases Wire Insertion
  • Annealed Aluminum Barrel offers Strong Pullout Resistance
  • Work-hardened Tang for Tear Resistance
  • Square Tang Fits Securely in Terminal Block
  • Square Transition allows Full Cable Insertion
  • Complete Range of Studholes
  • Tin Plating improves Corrosion Resistance
  • UL/CUL Listed to Assure Safety and Effectiveness
  • Color-Coding with your Logo Available
  • Barrel Config: Long
  • Number of Crimps: 2
  • Finish: Tin
  • Chamfer
Single Hole Aluminum Lugs View a larger table
Char. ID “A” Barrel “B” ID “C” BL "D" OL “E” TL “F” TW “E” TT “F” “G” Color Code Burndy Die
Tolerance
Part no. Ga. Nom. Stud +/- .010 +/- .005 +/- .005 +/- .030 +/- .030 +/- .060 +/- .015 +/- .010 +/- .030
AL614 6 1/4 0.27 0.337 0.214 0.8125 2.15625 0.875 0.47 0.13 0.42 GRY U6CABT
AL414 4 1/4 0.27 0.46 0.262 0.9 2.13 0.75 0.65 0.19 0.42 GRN U4CABT
AL214 2 1/4 0.27 0.51 0.322 1 2.5 0.91 0.65625 0.19 0.47 PNK U2CABT
AL238 2 3/8 0.4 0.51 0.322 1 2.5 0.94 0.65625 0.19 0.5 PNK U2CABT
AL114 1 1/4 0.27 0.56 0.36 1 2.5 0.91 0.75 0.2 0.47 GLD U1CART
AL138 1 3/8 0.4 0.56 0.36 1 2.5 0.94 0.75 0.2 0.5 GLD U1CART
AL1014 1/0 1/4 0.27 0.62 0.4 1 2.67 1.18 0.875 0.21 0.55 TAN U21ART
AL1038 1/0 3/8 0.4 0.62 0.4 1 2.67 1.18 0.875 0.21 0.55 TAN U21ART
AL1012 1/0 1/2 0.525 0.62 0.4 1 2.67 1.34 0.875 0.21 0.71 TAN U21ART
AL2038 2/0 3/8 0.4 0.7 0.45 1.375 3.1875 1.25 0.9375 0.22 0.73 OLV U26ART
AL2012 2/0 1/2 0.525 0.7 0.45 1.375 3.1875 1.25 0.9375 0.22 0.73 OLV U26ART
AL3038 3/0 3/8 0.4 0.77 0.5 1.5 3.4375 1.312 1.06 0.26 0.74 RBY U27ART
AL3012 3/0 1/2 0.525 0.77 0.5 1.5 3.4375 1.312 1.06 0.26 0.74 RBY U27ART
AL4038 4/0 3/8 0.4 0.86 0.55 1.5 3.45 1.36 1.17 0.3 0.92 WHT U28ART
AL4012 4/0 1/2 0.525 0.86 0.55 1.5 3.45 1.36 1.17 0.3 0.788 WHT U28ART
AL25038 266 (250) 3/8 0.4 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL25012 266 (250) 1/2 0.525 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL25058 266 (250) 5/8 0.65 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL35038 336 (350) 3/8 0.4 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BRN U31ART
AL35012 336 (350) 1/2 0.525 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BRN U31ART
AL35058 336 (350) 5/8 0.65 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BRN U31ART
AL40038 397 (400) 3/8 0.4 1.18 0.76 2.5 4.875 1.66 1.65 0.43 1.16 GRN U32ART
AL40012 397 (400) 1/2 0.525 1.18 0.76 2.5 4.875 1.66 1.65 0.43 1.16 GRN U32ART
AL40058 397 (400) 5/8 0.65 1.18 0.76 2.5 5.1 1.88 1.62 0.43 1 GRN U32ART
AL50038 477 (500) 3/8 0.4 1.28 0.82 2.85 5.56 1.88 1.8 0.46 1 PNK U34ART
AL50012 477 (500) 1/2 0.525 1.28 0.82 2.85 5.56 1.88 1.8 0.46 1 PNK U34ART
AL50058 477 (500) 5/8 0.65 1.28 0.82 3 5.7 1.88 1.8 0.46 1 PNK U34ART
AL60038 636 (600) 3/8 0.4 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLK U36ART
AL60012 636 (600) 1/2 0.525 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLK U36ART
AL60058 636 (600) 5/8 0.65 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLK U36ART
AL75038 795 (750) 3/8 0.4 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YLW U39ART
AL75012 795 (750) 1/2 0.525 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YLW U39ART
AL75058 795 (750) 5/8 0.65 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YLW U39ART
AL10038 1035 (1000) 3/8 0.4 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BRN P44ART
AL100012 1035 (1000) 1/2 0.525 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BRN P44ART
AL100058 1035 (1000) 5/8 0.525 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BRN P44ART
Single Hole Aluminum Lugs
Char. Studhole “A” Barrel “B” ID “C” Bbl. Length "D" O.A.L. “E” Tang Length “F” Tang Width “E” Tang Thickness “F” Stud Clearance “G” Color Code Burndy Die
Tolerance
Part no. Ga. Nom. Stud +/- .010 +/- .005 +/- .005 +/- .030 +/- .030 +/- .060 +/- .015 +/- .010 +/- .030
AL614 6 1/4 0.27 0.337 0.214 0.8125 2.15625 0.875 0.47 0.13 0.42 GRAY U6CABT
AL414 4 1/4 0.27 0.46 0.262 0.9 2.13 0.75 0.65 0.19 0.42 GREEN U4CABT
AL214 2 1/4 0.27 0.51 0.322 1 2.5 0.91 0.65625 0.19 0.47 PINK U2CABT
AL238 2 3/8 0.4 0.51 0.322 1 2.5 0.94 0.65625 0.19 0.5 PINK U2CABT
AL114 1 1/4 0.27 0.56 0.36 1 2.5 0.91 0.75 0.2 0.47 GOLD U1CART
AL138 1 3/8 0.4 0.56 0.36 1 2.5 0.94 0.75 0.2 0.5 GOLD U1CART
AL1014 1/0 1/4 0.27 0.62 0.4 1 2.67 1.18 0.875 0.21 0.55 TAN U21ART
AL1038 1/0 3/8 0.4 0.62 0.4 1 2.67 1.18 0.875 0.21 0.55 TAN U21ART
AL1012 1/0 1/2 0.525 0.62 0.4 1 2.67 1.34 0.875 0.21 0.71 TAN U21ART
AL2038 2/0 3/8 0.4 0.7 0.45 1.375 3.1875 1.25 0.9375 0.22 0.73 OLIVE U26ART
AL2012 2/0 1/2 0.525 0.7 0.45 1.375 3.1875 1.25 0.9375 0.22 0.73 OLIVE U26ART
AL3038 3/0 3/8 0.4 0.77 0.5 1.5 3.4375 1.312 1.06 0.26 0.74 RUBY U27ART
AL3012 3/0 1/2 0.525 0.77 0.5 1.5 3.4375 1.312 1.06 0.26 0.74 RUBY U27ART
AL4038 4/0 3/8 0.4 0.86 0.55 1.5 3.45 1.36 1.17 0.3 0.92 WHITE U28ART
AL4012 4/0 1/2 0.525 0.86 0.55 1.5 3.45 1.36 1.17 0.3 0.788 WHITE U28ART
AL25038 266 (250) 3/8 0.4 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL25012 266 (250) 1/2 0.525 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL25058 266 (250) 5/8 0.65 0.93 0.62 1.625 3.625 1.36 1.25 0.31 0.63 RED U29ART
AL35038 336 (350) 3/8 0.4 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BROWN U31ART
AL35012 336 (350) 1/2 0.525 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BROWN U31ART
AL35058 336 (350) 5/8 0.65 0.99 0.7 2.25 4.33 1.37 1.51 0.28 0.74 BROWN U31ART
AL40038 397 (400) 3/8 0.4 1.18 0.76 2.5 4.875 1.66 1.65 0.43 1.16 GREEN U32ART
AL40012 397 (400) 1/2 0.525 1.18 0.76 2.5 4.875 1.66 1.65 0.43 1.16 GREEN U32ART
AL40058 397 (400) 5/8 0.65 1.18 0.76 2.5 5.1 1.88 1.62 0.43 1 GREEN U32ART
AL50038 477 (500) 3/8 0.4 1.28 0.82 2.85 5.56 1.88 1.8 0.46 1 PINK U34ART
AL50012 477 (500) 1/2 0.525 1.28 0.82 2.85 5.56 1.88 1.8 0.46 1 PINK U34ART
AL50058 477 (500) 5/8 0.65 1.28 0.82 3 5.7 1.88 1.8 0.46 1 PINK U34ART
AL60038 636 (600) 3/8 0.4 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLACK U36ART
AL60012 636 (600) 1/2 0.525 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLACK U36ART
AL60058 636 (600) 5/8 0.65 1.375 0.94 3.0625 5.82 1.88 1.97 0.45 1 BLACK U36ART
AL75038 795 (750) 3/8 0.4 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YELLOW U39ART
AL75012 795 (750) 1/2 0.525 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YELLOW U39ART
AL75058 795 (750) 5/8 0.65 1.5 1.05 3.25 6 1.88 2.05 0.43 1 YELLOW U39ART
AL10038 1035 (1000) 3/8 0.4 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BROWN P44ART
AL100012 1035 (1000) 1/2 0.525 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BROWN P44ART
AL100058 1035 (1000) 5/8 0.525 1.7 1.22 3.9 6.78 1.88 2.5 0.48 1 BROWN P44ART

Description:   ASK Power’s Aluminum Compression Lugs with Double Hole Connectors and Long Barrels incorporate squared tangs, chamfered entry and steep-sloping transitions. These crimp or solder lugs feature tinned Military Spec. plating formed from high-purity annealed copper with heavy duty walls and provide excellent ductility & conductivity, a secure fit and superior tang strength. The lugs accommodate wire sizes 8 Gauge through 1000 MCM. Crimp barrels are sized to closely match commercial battery and power cable strand diameters. These non-insulated lugs are suitable for crimped or soldered wire connection and bolted termination. Wire gauge and UL mark appear clearly on wire barrel. Double studholes provide superior fixturing to lock the cable and lug parallel to other grounding or power terminations.

Recommended Uses:  These cable lugs are used for power transmission and/or grounding in telcom, electrical, transformer, overhead and underground utility applications. Square tang compression lugs fixture the cable connection firmly in terminal blocks or on grounding busbar slots for neat cable organization. Chamfered barrels allow for more highly-stranded battery cable to be easily inserted into funnel-entry crimp barrels.

Tooling and Application: Crimp lugs can be applied to cable via hand-actuated or hydraulic crimp tools. Our Heavy Duty Aluminum Lugs are UL Listed (UL 486 A) utilizing the Thomas and Betts M5 tool or the Burndy tool. Double crimp provides superior pullout resistance. Color-coding facilitates field installation in matching cable, lug and crimper color codes, per industry-accepted standards.

  • Tel: 866-457-4830

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