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Dura-Lug Super Heavy Duty Lugs

1/0, 2/0, 3/0 & 4/0 AWG Gauge Dura-lugs

Dura-Lug Super Heavy Duty Lug - 1/0 to 4/0 AWGFeatures / Benefits

  • Chamfered Barrel Entry: Ease of Wire Insertion
  • Annealed Copper Barrel: Strong Pullout Resistance
  • Work-hardened Tang: Tear Resistant
  • Super Heavy Duty Wall and Tang Thickness: Corrosion and vibration resistant
  • Extra wide/thick tang: tear resistance for large studholes in small wire lugs
  • Oxygen Inhibitor: Corrosion/Tarnish Resistance
  • Tin Plating: Corrosion Resistance
  • UL/CUL Listed: Operating Safety and Effectiveness
  • Complete Range of Studholes: Fits Any Size
  • Barrel Configuration: Chamfer
  • Finish: tinned
  • Bent Tang Degrees, +/- 3 Deg, Straight
  • Number of Crimps: 2

Dura-Lug Super Heavy Duty Lug - 1/0 to 4/0 Gauge Drawing


Char. ID “A” O.D. “B” I.D. “C” BL “D” OL “E” TL “F” TW “E” TT “F” “G” Lock Lance Color Code
Tolerance
Part No. AWG Ga. Nom. Stud Size +/- .010 +/- .010 +/- .010 +/- .030 +/- .060 +/- .060 +/- .030 +/- .010 +/- .030
DL1014 1/0 1/4 0.265 0.595 0.445 0.850 2.040 0.960 0.860 0.135 0.540 No PNK
DL10516 1/0 5/16 0.328 0.595 0.445 0.850 2.040 0.960 0.860 0.135 0.540 No PNK
DL1038 1/0 3/8 0.405 0.595 0.445 0.850 2.040 0.960 0.860 0.135 0.540 No PNK
DL1038LL 1/0 3/8 0.405 0.595 0.445 0.850 2.040 0.960 0.860 0.135 0.540 No PNK
DL1012 1/0 1/2 0.515 0.595 0.445 0.850 2.040 1.000 0.860 0.135 0.540 Yes PNK
DL2014 2/0 1/4 0.265 0.655 0.485 0.850 2.400 1.000 0.925 0.170 0.610 No BLK
DL20516 2/0 5/16 0.328 0.655 0.485 0.850 2.400 1.000 0.925 0.170 0.610 No BLK
DL2038 2/0 3/8 0.405 0.655 0.485 0.850 2.400 1.000 0.925 0.170 0.610 No BLK
DL2038LL 2/0 3/8 0.405 0.655 0.485 0.850 2.400 1.000 0.925 0.170 0.610 Yes BLK
DL2012 2/0 1/2 0.515 0.655 0.485 0.850 2.400 1.000 0.925 0.170 0.610 No ORNG
DL3014 3/0 1/4 0.265 0.720 0.550 0.850 2.460 1.100 1.030 0.175 0.610 No ORNG
DL30516 3/0 5/16 0.328 0.720 0.550 0.850 2.460 1.100 1.030 0.175 0.610 No ORNG
DL3038 3/0 3/8 0.405 0.720 0.550 0.850 2.460 1.100 1.030 0.175 0.610 No ORNG
DL3038LL 3/0 3/8 0.405 0.720 0.550 0.850 2.460 1.100 1.030 0.175 0.610 Yes ORNG
DL3012 3/0 1/2 0.515 0.720 0.550 0.850 2.460 1.100 1.030 0.175 0.610 No ORNG
DL4014 4/0 1/4 0.265 0.790 0.630 0.850 2.470 1.020 1.150 0.180 0.530 No PRPL
DL40516 4/0 5/16 0.328 0.790 0.630 0.850 2.470 1.020 1.150 0.180 0.530 No PRPL
DL4038 4/0 3/8 0.405 0.790 0.630 0.850 2.470 1.020 1.150 0.180 0.530 No PRPL
DL4038LL 4/0 3/8 0.405 0.790 0.630 0.850 2.470 1.020 1.150 0.180 0.530 Yes PRPL
DL4012 4/0 1/2 0.515 0.790 0.630 0.850 2.470 1.020 1.150 0.180 0.530 No PRPL

Product Options

  • For Bent Tang Lugs, add “45” or “90” to end of part number.
  • “LL” signifies “Locking Lances” for anti-rotation. Stackable at 90 Degree angle.
  • For special tang widths, stud clearances, barrel lengths, or any option you don’t see, contact the Plant.

Description: ASK Power’s Super Heavy Duty Terminal Lugs incorporate Super Heavy Duty barrel walls and tang thicknesses for high- vibration or corrosion environments. The especially wide tang accommodates larger studholes in smaller gauge wire lugs for additional material around the studhole. Lugs incorporate rounded tangs, chamfered barrel entry, and steep-sloping transitions. Crimp or solder lugs. Tinned Mil. Spec. Copper. Formed from high-purity annealed copper with super heavy duty walls. Provides highest ductility, conductivity, secureness , and tang strength. Lugs accommodate wire sizes 8 Gauge through 4/0 AWG. Crimp barrels are sized to closely match commercial battery and power cable strand diameters. For crimped or soldered wire connection and bolted termination. Lugs are non-insulated. Wire gauge and crimp tool jaw code mark appear clearly on wire barrel.

Recommended Uses: These cable lugs are used for power transmission and/or grounding in off road, truck, or Super Heavy Duty automotive or transformer applications. Rounded tangs allow for rotation of terminals around stud connections through 360 degree rotation, where cables must enter at any angle specified. Chamfered and over-sized barrels allow for more highly-stranded battery cable to be submitted into funnel-entry crimp barrels for ease of insertion for stranded or flex cable.

Tooling and Application: Crimp lugs can be applied to cable via hand-actuated or hydraulic crimp tools. These same lugs can be connected by solder-dipping. Double crimp for long or extended barrel lugs.

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