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Dura-Lug Super Heavy Duty Automotive Lug

8, 6, 4, 2 & 1 Gauge Dura-Lugs

Dura-Lug Super Heavy Duty Lug - 8 to 1 GaugeFeatures / Benefits

  • Chamferred Barrel Entry: Ease of Wire Insertion
  • Annealed Copper Barrel: Strong Pullout Resistance
  • Work-hardened Tang: Tear Resistant
  • Super Heavy Duty Wall and Tang Thickness: Corrosion and vibration resistant
  • Extra wide/thick tang: tear resistance for large studholes in small wire lugs
  • Oxygen Inhibitor: Corrosion/Tarnish Resistance
  • Tin Plating: Corrosion Resistance
  • UL/CUL Listed: Operating Safety and Effectiveness
  • Complete Range of Studholes: Fits Any Size
  • Barrel Configuration: Chamfer
  • Finish: tinned
  • Number of Crimps: 2

Dura-Lug Super Heavy Duty Lug - 8 to 1 Gauge Drawing


Char. ID “A” O.D. “B” I.D. “C” BL “D” OL “E” TL “F” TW “E” TT “F” “G” Lock Lance Color Code
tolerance
Part No. AWG Ga. Nom. Stud Size +/- .010 +/- .010 +/- .010 +/- .030 +/- .060 +/- .060 +/- .030 +/- .010 +/- .030
DL810 8 #10 0.200 0.280 0.180 0.350  1.170. 0.600 0.470 0.075 0.325 No RED
DL814 8 1/4 0.260 0.280 0.180 0.350  1.170. 0.600 0.470 0.075 0.325 No RED
DL8516 8 5/16 0.320 0.280 0.180 0.350  1.170. 0.600 0.625 0.060 0.325 No RED
DL838 8 3/8 0.405 0.280 0.180 0.350 1.370 0.600 0.625 0.060 0.325 No RED
DL812 8 1/2 0.525 0.280 0.180 0.350 1.370 0.760 0.650 0.055 0.380 No RED
DL610 6 #10 0.200 0.335 0.235 0.400 1.425 0.760 0.470 0.100 0.380 No BLU
DL614 6 1/4 0.260 0.335 0.235 0.400 1.425 0.760 0.470 0.100 0.380 No BLU
DL6516 6 5/16 0.320 0.335 0.235 0.400 1.425 0.760 0.625 0.075 0.380 No BLU
DL638 6 3/8 0.405 0.335 0.235 0.400 1.425 0.760 0.625 0.075 0.380 No BLU
DL638LL 6 3/8 0.405 0.335 0.235 0.400 1.425 0.760 0.625 0.075 0.380 Yes BLU
DL612 6 1/2 0.525 0.335 0.235 0.400 1.615 0.830 0.700 0.065 0.430 No BLU
DL414 4 1/4 0.260 0.415 0.275 0.500 1.680 0.830 0.550 0.150 0.440 No GRY
DL4516 4 5/16 0.320 0.415 0.275 0.500 1.680 0.830 0.705 0.110 0.440 No GRY
DL438 4 3/8 0.405 0.415 0.275 0.500 1.680 0.830 0.705 0.110 0.440 No GRY
DL438LL 4 3/8 0.405 0.415 0.275 0.500 1.680 0.830 0.705 0.110 0.440 Yes GRY
 DL4 1/2. 4 1/2 0.525 0.415 0.275 0.500 1.680 0.830 0.705 0.110 0.440 No GRY
DL1214 2 1/4 0.265 0.525 0.385 0.600 1.865 0.860 0.795 0.130 0.425 No WHT
DL12516 2 5/16 0.328 0.525 0.385 0.600 1.865 0.860 0.795 0.130 0.425 No WHT
DL1238 2 3/8 0.405 0.525 0.385 0.600 1.865 0.860 0.795 0.130 0.425 No WHT
DL1238LL 2 3/8 0.405 0.525 0.385 0.600 1.865 0.860 0.795 0.130 0.425 Yes WHT
DL1212 2 1/2 0.515 0.525 0.385 0.600 1.865 0.860 0.795 0.130 0.425 No WHT

Product Options

  • For Bent Tang Lugs, add “45” or “90” to end of part number.
  • “LL” signifies “Locking Lances” for anti-rotation. Stackable at 90 Degree angle.
  • For special tang widths, stud clearances, barrel lengths, or any option you don’t see, contact the Plant.

Description: ASK Power’s Super Heavy Duty Terminal Lugs incorporate Super Heavy Duty barrel walls and tang thicknesses for high- vibration or corrosion environments. The especially wide tang accommodates larger studholes in smaller gauge wire lugs for additional material around the studhole. Lugs incorporate rounded tangs, chamfered barrel entry, and steep-sloping transitions. Crimp or solder lugs. Tinned Mil. Spec. Copper. Formed from high-purity annealed copper with super heavy duty walls. Provides highest ductility, conductivity, secureness , and tang strength. Lugs accommodate wire sizes 8 Gauge through 4/0 AWG. Crimp barrels are sized to closely match commercial battery and power cable strand diameters. For crimped or soldered wire connection and bolted termination. Lugs are non-insulated. Wire gauge and crimp tool jaw code mark appear clearly on wire barrel.

Recommended Uses: These cable lugs are used for power transmission and/or grounding in off road, truck, or Super Heavy Duty automotive or transformer applications. Rounded tangs allow for rotation of terminals around stud connections through 360 degree rotation, where cables must enter at any angle specified. Chamfered and over-sized barrels allow for more highly-stranded battery cable to be submitted into funnel-entry crimp barrels for ease of insertion for stranded or flex cable.

Tooling and Application: Crimp lugs can be applied to cable via hand-actuated or hydraulic crimp tools. These same lugs can be connected by solder-dipping. Double crimp for long or extended barrel lugs.

Configurator

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